TianyuMfg, Su fabricante de confianza de piezas terminales de fluidos y consumibles. No sólo podemos fabricar las piezas estándar del mercado de accesorios, sino también producir piezas de repuesto personalizadas de acuerdo con sus propios diseños específicos en un corto plazo de entrega.

Repuestos TianyuMfg de terminales de fluidos de bombas de fracturación

Los repuestos de terminales de fluidos son críticos, así como los cilindros de fluidos en el negocio de bombeo de alta presión. Equipado con 10 conjuntos de máquinas CNC y operadores de máquinas experimentados, TianyuMfg fabrica todas las piezas de terminales de fluidos y consumibles necesarios en casa durante años.

TianyuMfg suministra una variada gama de piezas de repuesto y consumibles para todas las principales bombas de fracturación hidráulica y estimulación de pozos, todas están garantizadas 100% intercambiables con las marcas originales. Además, también fabrica y suministra los componentes basados en los diseños propios de los fabricantes de bombas. Para satisfacer la creciente demanda en los yacimientos petrolíferos, disponemos de un amplio inventario de piezas de repuesto con diversas especificaciones y garantía de intercambiabilidad. Se proporcionan documentos de garantía de calidad para cada entrega que sale de nuestra fábrica.

Mediante el suministro de componentes y consumibles de alta calidad para terminales de fluidos, hemos sido testigos de cómo nuestros clientes han desarrollado sus propias marcas de bombas y han ampliado su negocio de reparación de bombas. Siempre ha sido un gran honor para nosotros formar parte de este juego como fabricantes y crecer junto a nuestros clientes en todo el mundo.

Repuestos TianyuMfg de terminales de fluidos de bombas de fracturación

Los repuestos de terminales de fluidos y consumibles que estamos fabricando son:

QWS2500 full open valves with snapped on insert

Válvulas y asientos

Émbolos de carburo de tungsteno

Pistones de bombas de fracturación

Frac pump fluid end plunger packing assembly

Conjunto de empaquetadura del pistón

Frac pump fluid end gauge port

Other Fluid End Parts

Cómo controlamos la calidad

iso

Material de calidad certificada

TianyuMfg utiliza materia prima de empresas siderúrgicas con certificación ISO. Para cada lote, llevaremos a cabo una inspección interna que incluye la estructura metalográfica, la composición química y las propiedades mecánicas.

inspection

Tratamiento térmico interno

TianyuMfg tiene su propio tratamiento térmico con 4 hornos y 1 gran piscina de enfriamiento junto con la instalación de refrigeración y la sala de control, controlamos todo el proceso por nosotros mismos para asegurar todas las piezas finales de fluidos procesados con el mejor tratamiento térmico necesario.

doc

Sistema de seguimiento de la calidad

TianyuMfg estampa un número único de seguimiento de la trazabilidad en cada una de las piezas finales de fluidos que fabricamos, esto es para asegurar que una vez que los defectos se encuentran en cualquiera de nuestras piezas finales de fluidos, vamos a responder y resolver los problemas de manera oportuna.

warranty

Sustituciones rápidas y gratuitas

TianyuMfg le proporciona reemplazos gratuitos y rápidos en caso de cualquier defecto o incompatibilidad encontrada en nuestras partes finales de fluidos y consumibles.

Póngase en contacto con TianyuMfg para
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Piezas de extremo de fluido

In the production process of fracturing pumps, the fluid end parts are the most easily damaged part of the entire equipment as the fluid end is working under high pressure constantly and even ultra-high and high-frequency alternating loads. Due to structural reasons, the service life of the wearing parts of the fluid end would be merely a few hundred hours, and the service cycle and maintenance cycle is comparatively short.

As the fluid end is the most costly and significant part of the complete frac equipment. It is important to extend fluid end working capacity and service life from the production and cost aspects. Properly assembling, applying, and safely handling the fluid end parts on the fluid end, would also contribute to service life. It is a prerequisite that all these frac pump fluid end components be used and maintained properly.

Tianyu Mfg supply and service offer an extensive line of fluid end parts to keep your equipment running well. The high-pressure plunger/ frac pump fluid end blocks, and all the relevant fluid end parts for triplex and quintuplex plunger pumps manufactured by Tianyu Mfg.are 100% interchangeable to most of the global famous brands: Halliburton, Weir SPM, Gardner Denver, Oilwell, FMC, OFM, Cooper OPI, SJ, Serva, JR, SANY & other major types of models, and customized design and production available.

These FAQs shall be able to answer all the queries related to the TianyunMfg fluid end parts and consumables.

What are the fluid end parts for?

What is the list of the fluid end parts?

How to select the size of these fluid end parts?

What’s the material and quantity of the fluid end parts on a frac pump?

What are the most easily worn parts of the fluid end assembly?

How frequently should these frac pump fluid end parts be maintenance and replaced?

Can SPM, HT and GD’s fluid end parts interchangeable with each other?

What are the favors of using TianyuMfg fluid end parts?

FAQ: What is Fluid End Parts For?

Fluid End Parts refer to fluid end block, plunger, valve, and valve seat, packing assembly, discharge cover, and other fluid end expendables. All these fluid end consumables and parts are assembled together and composed of an entire frac pump fluid end assembly. Each piece of the frac pump fluid end part has its own position and significant effect and must be intact when it is working.

Most of these fluid end components are quick-wear parts and need replacement at due time.

FAQ:What is the List of the Fluid End Parts?

The main parts are fluid end block, plungers, plunger packing, valve covers, valve assemblies, valve springs, suction valve keepers, discharge flanges, suction manifold, fluid seals.

We list some of the Weir SPM fluid end parts here for your reference, It shows all fluid end parts for Weir SPM QWS2500 fluid end in below fig. If you are looking for fluid end components for other fluid ends, such as TWS600, TWS2250, QWS1000, Gardner Denver’s GD2250 and Halliburton’s HT400, Please contact TianyuMfg engineer for further assistance.

Fig 3 TY-QWS2500 Fluid End Parts List

FAQ:How to Select the Size of these Fluid End Parts?

Plunger size defines the fluid end size. Different pressure and flow rate require the relative plunger size. you can select the appropriate fluid end consumables according to your working environment at the site. The standard plunger sizes of TY-TWS2250 include 4-inch, 4.5-inch, 5-inch models. They are also available in 3-inch, 3.75-inch, 5.5-inch and 5.75-inch. Valve assemblies, plunger packing, springs are needed in different sizes respectively.

TianyuMfg provides all the working data for the current used fluid end in the market. If you have a query about the size, Tianyu Mfg shall presence the suitable size according to the actual data.

FAQ:What’s the Material and Quantity of the Fluid End Parts on a Frac Pump?

The material of the frac pump fluid end parts is optional. The sealing fluid end diagrams, rubber, and plastic parts are made of NBR except the valve insert is made of TPU. The material of these metal fluid end consumables can be chosen. The bushing and adapter of the packing assembly are made of copper, others metal fluid end consumables can be made of the material 8620H, 4140H, 302/304, 4330V, and other options. You can select the fitting material of the fluid end components in abide by the running environment.

A triplex fluid end assembly possesses three sets of plungers, plunger packing, valve covers, valve assemblies, valve springs, suction valve keepers, discharge flanges, while a quintuplex fluid end assembly possesses five sets.

Check on the fluid end parts manual or the BOM drawing of the fluid end, you will find the material and quantity listed for each fluid end.

Fig 1 TY-TWS600 Fluid End Parts List

FAQ:What are the Most Easily Worn Parts on the Fluid End?

These fluid end parts are plunger, header ring, pressure ring, wiper ring, spacer, adapter, lantern ring, suction valve, dis valve, insert (suction), insert(discharge), seat(suction), seat( discharge) and valve spring.

FAQ:How Frequently Should these Frac Pump Fluid End Parts be Maintenanced and Replaced?

Daily preventative maintenance: inspecting plunger pump oil leak or fluid leak is necessary.

Weekly preventative maintenance: inspect valves, inserts, valve seats, springs, discharge and suction cover seals.

Monthly( or every 100 hours) preventative maintenance: inspecting all fluid end consumables.

Quarterly (or every 250 hours) preventative maintenance: inspecting the plungers and packing assembly fluid end expendables. All packing pressure rings and header rings need to be replaced.

Yearly(or every 250 hours) preventative maintenance: worn or corroded plungers, packing brass, valve covers, the suction valve stops, packing nuts, discharge flanges, discharge flange seals, suction manifold seals.

FAQ:Can SPM, HT and GD’s Fluid End Parts be Interchangeable With Each Other?

No, they can’t. Here enclosed three images showing BOM drawing of SPM/GD/HT400 brands’ fluid end parts, you can find that most of the frac pump components are named the same.  Nevertheless, all the different brand fluid ends service on the market possesses different types of frac fluid end components. The modifications to repair any part of a fluid end frac pump, or use of components not qualified, can lead to pump damage or failure.

SPM TWS2250 Fluid end parts

TWS2250 Fluid End Parts List

GD TWS2250 Fluid end parts

Fig 4 TY-GD2250 Fluid End Parts List

HT400 Fluid end parts

Fig 5 TY-HT400 Fluid End Parts List

FAQ:What are the Favors of Using Tianyu Mfg Fluid End Parts?

Tianyu Mfg provides the 100% interchangeable frac pump fluid end parts for all major pump brands in the market,

TianyuMfg.’s complete, full-open valve assemblies offer robust construction which extends the operational life. High temperature (up to 300°F) designs are also available. Matching size is optimized to improve the reliability and stability of the seal.

The complete packing assembly category of Tianyu Mfg can meet the needs of various applications such as high pressure and acid working conditions.

The excellent surface finish of TianyuMfg’s plunger can maximize the service life.

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